Lux > Products > Special moulding machines

Products

Special moulding machines

Mould carrier

Technical Data
Closing force:20–40 ton
Closing – opening time:from 14 sec
Plate for a tool:2 000 × 1 500 mm
Max. tool weight:2 500 kg (upper part)
Stroke:500 mm
Tilt:60 °

Punching and Glueing Equipment

The equipment punches the holes into the part for automotive industry and glues another parts.

Moulding Frame

Technical Data
Length (incl. fence and electrical cabinet):2 500 mm
Width (incl. fence and electrical cabinet):5 200 mm
Height:6 400 mm
Weight:28 000 kg
Electrical connected load:50 kW
Voltage:3 × 400 V, 50 Hz
Oil volume of hydraulic tank:630 l
Hydraulic pressure:280 bar
Force:1 500 kN
Top table:3 000 × 550 mm
Bottom table:4 000 × 760 mm
Stroke top table:450 mm
Opening:1 200 mm
Opening speed:0–250 mm/s
Closing speed:0–90 mm/s
Noise emission:less than 75 dB (A)
Safety:shoot bolt, light barrier

Moulding Frame FR03

This machine is designed for aluminium profile shaping.

Technical Data
Length (incl. fence and electrical cabinet):1 500 mm
Width (incl. fence and electrical cabinet):4 200 mm
Height:5 900 mm
Weight:24 000 kg
Electrical connected load:50 kW
Voltage:3 × 400 V, 50 Hz
Oil volume of hydraulic tank:630 l
Hydraulic pressure:280 bar
Force:2 500 kN
Top table:2 200 × 550 mm
Bottom table:3 000 × 760 mm
Stroke top table:450 mm
Opening:1 200 mm
Opening speed:0–250 mm/s
Closing speed:0–90 mm/s
Noise emission:less than 75 dB (A)
Safety:shoot bolt

Moulding Frame 70T

This machine is designed for moulding of acoustic parts.

Technical Data
Length:2 395 mm
Width (incl. electrical cabinet):3 590 mm
Height:4 580 mm
Weight:10 500 kg
Electrical connected load:25 kW
Voltage:3 × 400 V, 50 Hz
Oil volume of hydraulic tank:250 l
Hydraulic pressure:200 bar
Force:700 kN
Top table:2 000 × 1 600 mm
Bottom table:2 000 × 1 600 mm
Stroke top table:450 mm
Opening:900 mm
Opening speed:0–250 mm/s
Closing speed:0–300 mm/s
Closing creep speed:20 mm/s
Noise emission:less than 70 dB (A)
Safety:slight barrier, clamping head Sitema

Press 50T (refurbished)

This machine is designed for moulding of warm car floor carpets. Both upper and bottom die are moveable.

Technical Data
Length (incl. fence and electrical cabinet):4 180 mm
Width (incl. fence and electrical cabinet):4 320 mm
Height:5 200 mm
Weight:17 000 kg
Electrical connected load:30 kW
Voltage:3 × 400 V, 50 Hz
Hydraulic pressure:150 bar
Force of top die:250 kN
Force of bottom die:250 kN
Top and bottom table:3 000 × 2 010 mm
Noise emission:less than 87 dB (A)
Safety:light barriers, shoot bolts, safety mats

Contact and IR Heater

This machine is designed for preheating carpets. Contact heater presses carpet between two heated plates, in IR (infrared) heater the carpet is heated by IR radiation from above. At the end of heating cycle the shuttle with carpet is ejected outwards to the operator.

Technical Data
Length (incl. fence and electrical cabinet):5 800 mm (7 490 mm incl. shuttle stroke)
Width (incl. fence and electrical cabinet):7 130 mm
Height:2 723 mm
Weight:approx. 11 000 kg
Electrical connected load:270 kW
Voltage:3 × 400 V, 50 Hz
Oil volume of hydraulic tank:60 l
Hydraulic pressure:200 bar
Contact heating table
Upper plate:2 100 × 2 500 mm; 8 temperature zones (max. 220 °C)
Lower plate:2 100 × 2 500 mm; 8 temperature zones (max. 220 °C)
Force:150 kN
Stroke:270 mm
Opening speed:40 mm/s
Closing speed:40 mm/s
IR heating panel
Dimensions of IR panel:2 100 × 2 500 mm
Dist. between heating panel and carpet:adjustable
Noise emission:less than 70 dB (A)
Safety:light barriers, fence

Infrared Preheating

This machine is designed for preheating of carpet by infrared radiation from above. At the end of heating cycle the shuttle with carpet is ejected outwards to the operator.

Technical Data
Length (incl. fence):2 800 mm (4 800 mm incl. shuttle stroke)
Width (incl. fence):3 600 mm
Height:3 300 mm
Weight:approx. 1 500 kg
Electrical connected load:140 kW
Voltage:3 × 400 V, 50 Hz
IR heating panelmiddle wave
Max. temperature of carpet:180 °C
Distance between heating panel and sheet:adjustable
Dimensions of IR panel:2 000 × 2 500 mm
Noise emission:in working cycle less than 60 dB (A)

Contact Heater PK01 – 2×15T

This machine is designed for preheating of carpets in two steps. The carpet is pressed between two heating plates. The conveyor belt carries the carpet through the whole machine automatically.

Technical Data
Length (incl. fence):7 800 mm
Width (incl. fence):3 100 mm
Height:3 150 mm
Weight:17 000 kg
Electrical connected load:170 kW
Voltage:3 × 400 V, 50 Hz
Hydraulic pressure:150 bar – connected to hydraulic press aggregate
Force:2 × 150 kN
2 × Top table:2 000 × 1 760 mm
8 temperature control zones pro plate (max. 220 °C)
2 × Bottom table:2 000 × 1 760 mm
8 temperature control zones pro plate (max. 220 °C)
Stroke top table:300 mm
Noise emission:less than 87 dB (A)
Safety:fence

Preheating

This machine is designed for aluminium profiles continuous preheating.

Technical Data
Length (incl. electrical cabinet):1 920 mm
Width (incl. electrical cabinet):3 130 mm
Height:1 550 mm
Weight:approx. 470 kg
Electrical connected load:22 kW
Voltage:3 × 400 V, 50 Hz
Preheating, max. temperature:160 °C (hot air heater)
Noise emission:in working cycle less than 70 dB (A)

Heavy Layer Dispenser

This machine is designed for cutting, heating and laying (in the tool) of heavy layer.

Technical Data
Length
(incl. fence and electrical cabinet):
5 740 mm (7 490 mm incl. stroke of shuttle)
Width
(incl. fence and electrical cabinet):
3 545 mm
Height:3 500 mm
Weight:approx. 2 600 kg
Electrical connected load:130 kW
Voltage:3 × 400 V, 50 Hz
Pneumatic pressure:6 bar
Workable material:heavy layer, thickness 3–6 mm
min. blank (L × W): 1 300 × 1 500 mm
max. blank (L × W): 1 600 × 2 200 mm
Noise emission:in working cycle less than 70 dB (A)
The machine consists of:
Automatic loading
Max. load:20 kg (by vacuum)
Conveyor belt
Max. speed:550 mm/s
Conveyor frame
Max. speed:500 mm/s
Laying stroke:1 700 mm
IR heating panel
Max. temperature of heavy layer:180 °C
Distance between heating panel and belt:adjustable
Dimensions of IR panel:1 500 × 2 200 mm
Power:118,5 kW

Uncoiler and Cutting

This machine is designed for unwinding from the coil and cutting of the aluminium sheet.

Technical Data
Length (incl. fence and electrical cabinet):5 700 mm
Width (incl. fence and electrical cabinet):2 700 mm
Height:2 200 mm
Weight:3 000 kg
Electrical connected load:3 kW
Voltage:3 × 400 V, 50 Hz
Pneumatic pressure:6 bar
Coil weight:2 100 kg
Coil inner diameter:500 mm
Sheet width:max. 700 mm
Sheet thickness:max. 0,6 mm
Noise emission:less than 70 dB (A)
Safety:fence

Punching Station

This machine is designed for acoustic part punching.

Technical Data
Length:1 100 mm
Width:920 mm
Height:2 500 mm
Weight:850 kg
Electrical connected load:3 kW
Voltage:3 × 400 V, 50 Hz
Oil volume of hydraulic tank:60 l
Hydraulic pressure:200 bar
Force:160 kN
Stroke:350 mm
Noise emission:less than 70 dB (A)
Safety:shoot bolt, moveable cover

Punching Station

This machine is designed for aluminium sheet punching.

Technical Data
Length:500 mm
Width:300 mm
Height:780 mm
Weight:65 kg
Pneumatic pressure:6 bar
Force:4,7 kN
Punching diameter:max. 20 mm
Material thickness:max. 0,8 mm
Stroke:30 mm
Noise emission:less than 70 dB (A)

Assembly Station – Poka Yoke

This machine is designed for assembling of washers and rivets to the carpet part. All operations are sensed with sensors according to the Poka Yoke idea.

Technical Data
Length:1 100 mm
Width:600 mm
Height:1 600 mm
Weight:122 kg
Electrical connected load:0,2 kW
Voltage:230 V, 50 Hz
Pneumatic pressure:6 bar
Noise emission:less than 68 dB (A)

Washer Assembly Machine

This machine is designed for assembling washers in the aluminium heat shield part (electrical checking).

Technical Data
Length:2 500 mm
Width:1 000 mm
Height:1 900 mm
Weight:220 kg
Electrical connected load:0,2 kW
Voltage:230 V, 50 Hz
Pneumatic pressure:6 bar
Noise emission:less than 68 dB (A)

Clip Assembly Machine

This machine is designed for assembling plastic clips in the acoustic part (electrical checking).

Technical Data
Length:1 900 mm
Width:900 mm
Height:1 400 mm
Weight:120 kg
Electrical connected load:0,2 kW
Voltage:230 V, 50 Hz
Pneumatic pressure:6 bar
Noise emission:less than 68 dB (A)

Clip Assembly Machine

This machine is designed for two functions. Lower position is finalizing the hole punching process on the acoustic part. At upper position the operator is assembling plastic clips in this punched acoustic part (electrical checking).

Technical Data
Length:2 080 mm
Width:925 mm
Height:2 050 mm
Weight:120 kg
Electrical connected load:0,5 kW
Voltage:230 V, 50 Hz
Pneumatic pressure:6 bar
Noise emission:less than 68 dB (A)

Gripper

This equipment is designed for manipulation with parts by robot (e.g. Kuka).

Technical Data
Length:1 500 mm
Width:1 650 mm
Height:300 mm
Weight:85 kg
Working pressure:6 bar
Pressure:6–8 bar
Air consupmtion:20 Nl/min
Noise emission:in working cycle less than 70 dB (A)

6 Spindle 12 Axes Drill Machine

This machine is designed for drilling holes in the aluminium profile.

Technical Data
Length:3 855 mm
Width:4 250 mm
Height:2 150 mm
Weight:5 850 kg
Electrical connected load:45 kW
Voltage:3 × 400 V, 50 Hz
Spindle speed:1 000-10 000 rpm
Noise emission:less than 75 dB (A)

Brushing Machine

This machine is designed for brushing of the aluminium profile’s cut ends.

Technical Data
Length:3 855 mm
Width:4 250 mm
Height:2 150 mm
Weight:5 850 kg
Electrical connected load:45 kW
Voltage:3 × 400 V, 50 Hz
Hydraulic pressure:200 bar
Noise emission:less than 75 dB (A)

Machine for the tyre production

© Copyright LUX spol. s r.o. 2014. All rights reserved.